The first is a small
20kg/per hr incinerator for a small-medium sized hospital, and the
second is a 500kg per/hr incinerator for a company planning to start a
incineration service in Lahore.Burn Rate : >200 kg per hour
Average fuel consumption : ~29 kg per hour ( Or lesser)
Gas Retention in Secondary Chamber : 2 secs
Temperature Monitoring : Yes
Average Ash Residue : 3%Medical waste management practises here are sub-standard. I have come across your small scale medical waste management units.Biomedical Waste Incinerator, 10-15 kg
Manufacturer:
Brand:
Type / Model:
Country of Origin:
Description of Function
The Biomedical Waste Incinerator is used for Incineration of each type of Biomedical Waste.
The Disposal of such Biomedical waste is a very important as it is a dangerous wastes for
human life, and It is only possible with a perfect incinerator.
Operational Requirements
It shall be operated by manual and automated mode.
The combustion efficiency (CE) shall be at least 99.00%.
The combustion efficiency is computed as follows:
C.E.= __%CO2______ x 100
%CO2 + %CO
Emission Standards: Lower emission rates are preferred.
Parameters Concentration in mg/Nm3 (12% CO2 correction
Max total dust 30mg/m3
Max Sulphur Dioxide 200mg/m3
Max Nitrogen dioxide 400mg/m3
Max Carbon 100mg/m3
Monoxide
Minimum stack height shall be 30 metres above ground.
Volatile organic compounds in ash shall not be more than 0.01%.
System Configuration
Biomedical Waste Incinerator, complete unit.
Technical Specifications
Incinerator:
It shall be Electrical or Diesel Fired Incinerator or Controlled Air & pyrolytic.
Type of Waste: Biomedical Waste
It shall have burning capacity 10-15 kg/hr.
Fuel: Diesel
Burner: Monoblock fully automatic burners.
Temperature: Primary Chamber 800 ± 50 oC, Secondary Chamber 1050 ± 50 oC.
Type of Waste: Biomedical waste with moisture content up to 85%.
Destruction Efficiency: 99%.
It shall have separate digital display of temperature for both chambers.
It shall have provision for measuring primary & secondary chamber temperatures using external
thermo coupler.
Secondary chamber gas residence time shall be minimum 1 second at 1050 oC.
Primary Chamber:
Type: Static Solid Hearth
Material of Construction: Mild Steel, 5mm thick
Refractory thickness: approx.115mm thick
Material: Refractory bricks confirming to international standard.
Temperature resistance: 1400 oC
Insulation thickness: approx.115mm thick
Material: Insulation bricks confirming to international standard.
Waste Charging: Manual & Automatic waste charging.
Ash Removal: Manual/automatic
Secondary Chamber:
Type : Static Solid Hearth
Material of Construction: Mild Steel, 5mm thick
Refractory thickness: approx.115mm thick
Material: Refractory bricks confirming to international standard.
Temperature resistance: 1400 oC.
Insulation thickness: approx.115mm
Material: Insulation bricks confirming to international standard.
Waste Charging: Manual & Automatic waste charging.
Emergency Stack:
Type: cylindrical, top mounted on venturi ejector.
Material of Construction: Mild Steel, 3mm thick.
Refractory: 75mm thick castable.
Insulation: 25mm thick castable.
Quencher:
Material of construction of outer body: Mild Steel refractory lined from inside.
Shall have water circulation system with centrifugal pump.
It shall have to reduce flue gas temperature before venturi scrubber.
Shall provide pump motor of suitable capacity.
Air Pollution Control Device – Venturi Scrubber
Type: High pressure jet type.
MOC: Stainless steel – 316L.
Temperature at the outlet: 78-80 oC
Scrubbing Media: Water with 5% caustic
Re- Circulation Pump for Venturi Scrubber
Type: Centrifugal
Application: PP/SS
Piping : PPR
Droplet Separator & Re-Circulation Tank (Integral)
Type: Cyclonic
Application: To separate water droplets from flue gases
Material of Construction: Mild Steel Rubber lined 3mm thick
I.D. Fan:
Type: High pressure centrifugal
Material of Construction: Stainless steel 304, impeller and mild steel rubber lined casting
Drive: Bel
Combustion Fan:
Type: Centrifugal
Modulation: Manual damper control
Material of Construction: Mild Steel
Drive: Direct drive
Burners:
No. of burners: 2 Nos. (1 No. in Primary Chamber and 1No. in Secondary Chamber)
Type: Monoblock fully automatic
Fuel: Diesel
Fuel Oil Storage Tank:
Shall provide suitable capacity of oil storage tank.
Material of Construction: Mild steel.
Facility for visual checking of fuel shall be there.
It shall have diesel consumption monitoring system.
It shall come with diesel oil level indicator, piping with valves & N.R. valve.
Control Panel:
Type: Manual & Automated PLC based control panel with printer & recording device.
Material of Construction: CRCA sheet
It shall have digital temperature controller.
Epoxy powder coated washable paint finish.
It shall have audio-visual alarm system.
Chimney of 30 meters Height:
Material of Construction: Mild Steel
It shall be self-supporting type.
Height shall be 30 meters from ground level.
Paint The chimney is painted externally with two coats of heat resistant aluminum paint
Shall provide ladder till the top.
It shall have 3mm thick rubber lining from inside for protection.
It shall come with aviation lamp, lightening arrestor, stack, drain, inspection platform, sampling
port.
Consumption certificate:
The bidder must submit diesel consumption for a daily operation of 6 hours.
Turnkey:
Prices offered shall be inclusive of all civil works, electrical requirements including cabling and
switches required for installation & commissioning of the equipment.
Bidder shall submit detail drawings, design, and layout plan of civil works.
The bidder shall submit the details of BOQ of civil and electrical works.
Accessories, spares and consumables
All standard accessories, consumables and parts required to operate the equipment, including
all standard tools and cleaning and lubrication materials, to be included in the offer. Bidders
must specify the quantity of every item included in their offer (including items not specified
above).
Operating Environment
The system offered shall be designed to store and to operate normally under the conditions of
the purchaser's country. The conditions include Power Supply, Climate, Temperature,
Humidity, etc.
Power supply: 220-240 VAC, 50Hz single phase/400 – 420 VAC, 50Hz three phase as
appropriate fitted with appropriate plug. The power cable must be at least 3 meter in length.
Standards and Safety Requirements
It shall have approval of "Pollution Control Board" of purchaser's country.
All mandatory approvals required for the installation and operation of incinerator shall be done
by the bidder.
Must submit ISO 9001 AND
CE or USFDA approved product certificate.
User Training
Must provide user training (including how to use and maintain the equipment).
Warranty
Comprehensive warranty for 2 years after acceptance.
Maintenance Service during Warranty Period
During the warranty period supplier must ensure preventive maintenance along with
corrective/breakdown maintenance whenever required.
Installation and Commissioning
The bidder must arrange for the equipment to be installed and commissioned by certified or
qualified personnel; any prerequisites for installation to be communicated to the purchaser in
advance, in detail.
Documentation
User (Operating) manual in English.
Service (Technical / Maintenance) manual in English
List of important spare parts and accessories with their part number and costing.
Certificate of calibration and inspection from factory.
Orignal From: Biomedical Waste Incinerator, 10-15 KG
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